Color Sorter (Shorting equipment)
Code: GD-
Description:
: A Color Sorter Unit is a system used to automatically sort objects based on their color It typically consists of:
Feeding Mechanism: Delivers items to be sorted.
Inspection System: Uses sensors (like RGB cameras) to capture the color of objects.
Processing Unit: Analyzes the captured data and compares it to preset color criteria.
Sorting Mechanism: Uses air jets or mechanical arms to separate items based on color.
It is commonly used in industries like seeds, grains and food processing, recycling, and pharmaceuticals to improve sorting speed, accuracy, and quality control, The system relies on image capture, color detection algorithms, and sorting methods to ensure efficient operation.
This advanced sorting system uses intelligent infrared technology with high-speed 6400 HDR RGBW cameras to detect defects in complex environments. Capable of detecting 30,000+ rice and granules per second, it offers precise sorting for a wide variety of defects. The system features one-button operation, allowing for easy sorting profile exchange and automatic adjustment of the shadowless cold LED light source for accurate detection. With a durable, long-lasting mechanical frame and an intuitive 1080P HD touchscreen interface, it provides efficient, high-capacity sorting for various agricultural products.
OPERATIONAL THEORY
Image Capture: High-resolution cameras or sensors capture the color data of objects on a conveyor belt.
Color Detection: The system analyzes the color using algorithms, comparing it to predefined color criteria.
Decision-Making: Based on the analysis, the system determines whether an object meets the desired color standards,
Sorting Action: If the object doesn’t match the criteria, a sorting mechanism (like air jets or mechanical arms) separates it from the rest.
The system automates color-based sorting. Enhancing speed, accuracy, and efficiency in various industries.
- Intelligent Infrared System : Uses high-speed, high-definition cameras and infrared technology for fast, accurate defect detection.
- High-Speed Detection : Detects 30,000+ rice/granules per second for precise sorting and removal of defects like spots or traces.
- Unlimited Sorting Profiles : One-button” start with customizable profiles for versatile sorting of various agricultural products.
- Shadowless LED Light Source : Energy-efficient, long-life cold LED lights with auto-adjustable luminance for better visibility and accurate detection.
- Super-Wide Heat Sink Chutes : Special chutes for stable, high-capacity material transfer, available in slot-type and plate-type designs.
- Mechanical Frame Reconstruction : Reinforced frame for improved strength and durability, ensuring stable operation with enhanced sorting capabilities.
- Intelligent Operation System : 1080P HD touchscreen for easy, responsive operation and fast performance in industrial environments.
Model No. | RAY 1-CH | RAY 2-CH | RAY 3-CH | RAY 4-CH | RAY 5-CH | RAY 6-CH | RAY 7-CH | RAY 8-CH |
Execution Units | 64 | 128 | 192 | 256 | 320 | 384 | 448 | 512 |
Throughput (kg/h) | 1000-2500 | 1500-3500 | 2500-6500 | 3000-8500 | 4000-10000 | 5000-13000 | 5500-1750 | 6500-25000 |
Sorting Accuracy (%) | > 99.99 | > 99.99 | > 99.99 | > 99.99 | > 99.99 | > 99.99 | > 99.99 | > 99.99 |
Waste | > 120:1 | > 120:1 | > 120:1 | > 120:1 | > 120:1 | > 120:1 | > 120:1 | > 120:1 |
(KW) Power | 1.5 | 2 | 2.2 | 2.5 | 2.8 | 3.1 | 3.4 | 4 |
(MPA) Air Pressure | 0.4~0.8 | 0.4~0.8 | 0.4~0.8 | 0.4~0.8 | 0.4~0.8 | 0.4~0.8 | 0.4~0.8 | 0.4~0.8 |
(CFM) Air Consumption | CFM (17~42) | CFM (28~63) | CFM (35~88) | CFM (52~98) | CFM (56~123) | CFM (64~134) | CFM (70~148) | CFM (78~158) |
Weight (kg) | 600 | 700 | 800 | 900 | 1200 | 1400 | 1600 | 1800 |
Dimension (LxWxH) (mm) | 825x1590x1940 | 1136x1582x1880 | 1436x1582x1780 | 1736x1582x1780 | 2036x1582x1780 | 2336x1582x1780 | 2636x1582x1780 | 2936x1582x1780 |